Semester | Course Unit Code | Course Unit Title | T+P+L | Credit | Number of ECTS Credits |
1 | IE462 | LEAN MANUFACTURING | 3+0+0 | 3 | 5 |
Language of Instruction
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English
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Level of Course Unit
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Bachelor's Degree
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Department / Program
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INDUSTRIAL ENGINEERING
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Type of Program
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Formal Education
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Type of Course Unit
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Elective
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Course Delivery Method
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Face To Face
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Objectives of the Course
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Appling basic lean manufacturing techniques. Analyzing the current manufacturing strategies and determine the potential problems.
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Course Content
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Lean manufacturing techniques, which are today's most popular manufacturing system, are very important for any manufacturing systems. The course will provide the student with an introduction to lean manufacturing, describing the background behind its development and how evaluations and assessments of production systems are performed. Lean manufacture tools and techniques will be described. Issues relating to employee involvement, improvement teams, training and culture will be presented.
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Course Methods and Techniques
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In class
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Prerequisites and co-requisities
|
None
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Course Coordinator
|
Research Assist.Dr. ismet söylemez ismet.soylemez@agu.edu.tr
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Name of Lecturers
|
Research Assist.Dr. ismet söylemez ismet.soylemez@agu.edu.tr
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Assistants
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Research Assist.Dr. ismet söylemez ismet.soylemez@agu.edu.tr
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Work Placement(s)
|
No
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Recommended or Required Reading
Resources
|
Mike Rother and John Shook, Learning to See, Lean Enterprise Institute, 2009.
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Shared on canvas
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canvas
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canvas
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canvas
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Planned Learning Activities and Teaching Methods
Activities are given in detail in the section of "Assessment Methods and Criteria" and "Workload Calculation"
Assessment Methods and Criteria
In-Term Studies
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Yarıyıl İçi Çalışmalarının Başarı Notunun Katkısı
|
1
|
%
20
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Quiz/Küçük Sınav
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3
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%
15
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Proje/Çizim
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1
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%
20
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Sunum/Seminer
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1
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%
10
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Final examination
|
1
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%
35
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Total
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7
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%
100
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ECTS Allocated Based on Student Workload
Activities
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Total Work Load
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Tartışma
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14
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1
|
14
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Proje
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1
|
30
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30
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Kısa Sınav
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3
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3
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9
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Rapor
|
1
|
18
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18
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Kişisel Çalışma
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5
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6
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30
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Yüz Yüze Ders
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1
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14
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14
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Final Sınavı
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1
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35
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35
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Total Work Load
| |
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Number of ECTS Credits 5
150
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Course Learning Outcomes: Upon the successful completion of this course, students will be able to:
No | Learning Outcomes |
1
| Summarize the principles of lean production. |
2
| Describe and interpret the basic concepts of Lean Manufacturing Techniques |
3
| Categorize how to evaluate production systems. |
4
| Compare the lean approach with the existing manufacturing system |
Weekly Detailed Course Contents
Week | Topics | Study Materials | Materials |
1 |
Syllabus Discussion, Introduction to Lean Manufacturing
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canvas
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slayt
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2 |
Lean Manufacturing Principles
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canvas
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slayt
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3 |
Just in Time
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canvas
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slayt
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4 |
Standard Operation Procedures (SOP)
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canvas
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slayt
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5 |
Value Stream Mapping
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canvas
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slayt
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6 |
5S
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canvas
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slayt
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7 |
Break
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-
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-
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8 |
Single Minute Exchange of Dies (SMED)
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canvas
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slayt
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9 |
Kaizen
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canvas
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slayt
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10 |
Midterm
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canvas
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-
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11 |
Kanban
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canvas
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slayt
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12 |
Heijunka
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canvas
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slayt
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13 |
Yamazumi and Milk Run
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canvas
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slayt
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14 |
Total Productive Maintenance (TPM)
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-
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-
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15 |
Project presentations
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canvas
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-
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Contribution of Learning Outcomes to Programme Outcomes
Contribution: 1: Very Slight 2:Slight 3:Moderate 4:Significant 5:Very Significant
https://sis.agu.edu.tr/oibs/bologna/progCourseDetails.aspx?curCourse=72442&lang=en